Nemesis 9100
The INNOVATEST® NEMESIS 9100 is the most revolutionary, advanced and powerful Universal Hardness Testing machine currently available. Apart from Micro Vickers, Vickers, Knoop and a full range of Brinell scales, the standard configuration of the NEMESIS 9100 includes Regular and Superficial Rockwell scales, test forces for ISO 2039 (plastics) and HR for Carbon materials. For the more demanding users, the tester has the HBD (HBT) and HVD (HVT) and KiC (fracture toughness) parameters on board, too. In its ultimate configuration and most advanced version, the NEMESIS 9100 offers fully automatic advanced coordinate pattern, weld pattern and free style testing of metallic and plastic parts in any of the hardness scales.The CNC automatic X-Y stages carry test loads and workpieces up to 4000kg(f).
Some characteristics:
- Hardness scales: Micro/Macro Vickers, Knoop, Brinell, Rockwell, Superficial Rockwell, HVD, HBD, Plastic ISO 2039 1/2, Carbon
- Optical system: 4K, Full HD, 18 Megapixels, Machine vision system
- Objectives: 0.7x, 2.5x, 5x, 10x, 20x
- Overview camera: Cam 2 5MP optical ZOOM camera, variable field of view 50 x 37mm / 200 x 160mmDownload PDF
Details
Stunning test force range
The servo driven force actuator allows test forces from 100gf up to 3000kgf, currently unique on the world market. Great efforts have been taken by INNOVATEST® in designing our own ultra-precise load cells and force control electronics. These are the foundation of this new product. The load/force actuator driven by top class servo technology, positions the test head at high speed and at sub-micron level accuracy, in any required position. Safe, due to a collision protection and retraction system.Safety first / collision detection system
To ensure maximum safety for the user, and to protect the tester against user errors, all NEMESIS models have an advanced collision detection, warning and Z-axis/test head retraction system. This system is triggered by any uncommon force on the turret and will stop and retract the test head in milliseconds. Fingers, hands and work pieces are safe, but also damage to indenters, objectives and work pieces belong to the past.Quick Change stage and anvil post
Alternatively to the ultra-fast motorized CNC stages, there is the option to install larger T-slot stages, fixed stages and a variety of V and other anvils. To save time, exchanging the nearly unlimited choice of stage and anvil options, the tester has another unique feature: The ’’Quick Change‘’ accessories post. It allows tester reconfiguration in just seconds!Crack Length (fracture toughness) measurement
For those investigators requiring more in depth knowledge on materials behavior, and wish to study on fracture and fatigue crack growth, the crack growth can be predicted by using the KIC tester set up. KIC testing is part of the tester’s standard configuration and measurement possibilities.Technical Data
Features:
Hardness scales
Micro/Macro Vickers, Knoop, Brinell, Rockwell, Superficial Rockwell, HVD, HBD, Plastic ISO 2039 1/2, Carbon
Load application
Load cell, force feedback, closed loop system, fully automatic, servo motor driven
Load range
Load range 100gf - 250kgf, Nemesis 9101
200gf – 3000kgf, Nemesis 9103Motorized turret
8 positions; 3 indenter positions, 3 objectives positions, overview camera, laserposition indicator, multi load cell system
Optical system
4K, Full HD, 18 Megapixels, Machine vision system
Objectives
0.7x, 2.5x, 5x, 10x, 20x
Overview camera Cam 2
5MP optical ZOOM camera, variable field of view 50 x 37mm / 200 x 160mm
Class 2 laser
Laser positioning system
Electronic system
High performance embedded micro system controller, MS Windows®15” full color industrial touch screen, automatic and manual measurement, Dual Vision. Multi Screen solution (optional).
Software
IMPRESSIONSTM V2, work flow system and tester control
Test loads
100gf, 200gf, 300gf, 500gf, 1kgf, 1.25kgf, 2kgf, 2.5kgf, 3kgf, 4kgf, 5kgf, 6.25kgf,7kgf, 7.8125kgf, 10kgf, 15kgf, 15.625kgf, 20kgf, 30kgf, 31.25kgf, 40kgf, 50kgf, 60kgf, 62.5kgf, 80kgf, 100kgf, 120kgf, 125kgf, 150kgf, 187.5kgf, 250kgf, 500kgf, 750kgf, 1000kgf, 1500kgf, 3000kgf
Vickers
HV0.1, HV0.2, HV0.3, HV0.5, HV1, HV2, HV2.5, HV3, HV4, HV5, HV10, HV20,HV25, HV30, HV40, HV50, HV60, HV100, HV120, HV125, HV150; all availablefor the HVD scale
Knoop
HK0.1, HK0.2, HK0.3, HK0.5, HK1, HK2, HK5, HK10, HK20, HK30, HK50
Rockwell
Superficial RockwellPre Load 3kgf and 10kgf
Main Load 15kgf, 30kgf, 45kgf, 60kgf, 100kgf and 150kgfBrinell
HB1/1kgf, HB1/2.5kgf, HB1/5kgf, HB1/10kgf, HB1/30kgf;
HB2.5/6.25kgf, HB2.5/15.625kgf, HB2.5/31.25kgf, HB2.5/62.5kgf;
HB5/25kgf, HB5/62.5kgf, HB5/125kgf HB5/250kgf;
HB10/100kgf, HB10/250kgf, HB10/750kgf, HB10/1000kgf, HB10/1500kgf, HB10/3000kgf, *All test forces are also available for the HBD scalesISO 2039 1/2 for plastics
49,03 N, 132,9 N, 357,9 N, 961 N
Carbon
HR 2,5/7, HR 5/7, HR 5/15, HR 5/20, HR 5/40, HR 5/60, HR 5/100, HR 5/150 HR 10/20, HR 10/40, HR 10/60, HR 10/100, HR 10/150
Indenters
Certified indenters (ISO / ASTM) available at choice
Test cycles
Fully automatic, automatic and manual
Standards
Complies to or exceeds, ISO, ASTM, JIS (Nadcap) standards
Test force tolerance
0.5% for test force 200gr to 3000kgf
Display resolution
0.1 HV, HK, 0.5 HB, 0.01HR
Hardness conversion
Rockwell, Rockwell Superficial, Brinell, Vickers, Leeb & Tensile, material depending
Statistics
Total test, max, min, average, range, standard deviation,all in real time after each test
Data storage capacity
Dual SSD 120gb, RAID system
Connectivity
USB, RJ45 LAN, W-LAN, HDMI, 5 axis; stage, rotary table, rotary head connector
Dwell time setting
Default 10 seconds, user defined 1 to 999 seconds (1 sec increments)
Printer
A4, A3 full color laser printer (optional)
Motorized CNC X-Y stagedimensions
Several models available, choice of fixtures for special applications
Operating temperature
10°C to 35°C, non-condensing
Humidity
10% to 90% non-condensing
Machine dimensions
695mm x 425mm x 1100mm
Machine weight
280kg
Power consumption
100W
Power supply
100VAC to 240VAC, 50/60Hz, single phase
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